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Worcester Controls
WCAIM2033
(Part 17188)
Intrinsically Safe Modular Accessory System
Series I90
Installation, Operation and Maintenance Instructions
I. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
II. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
A. MOUNTING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. AIR CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
III. OPERATING AND MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
A. HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1. COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
B. SOLENOID BLOCK OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2. WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4. REPAIR OF SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
C. SWITCH OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2. CAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3. WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
D. FEEDBACK POTENTIOMETER OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
1. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2. WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3. CALIBRATION FOR “P” (SINGLE POTENTIOMETER) OPTION . . . . . . . . . . . .12
4. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
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Shrnutí obsahu

Strany 1 - Series I90

Worcester ControlsWCAIM2033(Part 17188)Intrinsically Safe Modular Accessory SystemSeries I90Installation, Operation and Maintenance InstructionsI. INT

Strany 2 - I. INTRODUCTION

not rotated towards or away from the shaft. There are two sets ofmounting holes in the adjustment plate; use the appropriate set asshown in Figure 16.

Strany 3 - II.INSTALLATION

2. Assemble the switches and adjustment plate to thebaseplate (item 4), as shown below, using the “loose”#4-40 x 1" screw and the #4-40 x "

Strany 4 - MAINTENANCE INSTRUCTIONS

5. TROUBLESHOOTINGSee table below.D. FEEDBACK POTENTIOMETER OPTIONSThe M.A.S. can accept a potentiometer option designed to providefeedback representi

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making the potentiometer adjustment. In the case of a double-acting actuator, either temporarily connect air to theappropriate actuator port or use a

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This page is intentionally left blank.Flow Control DivisionWorcester Controls14 Intrinsically Safe Modular Accessory System (Series I90) WCAIM2033

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This page is intentionally left blank.Flow Control DivisionWorcester ControlsWCAIM2033 Intrinsically Safe Modular Accessory System (Series I90) 15

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Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve produc

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I. INTRODUCTIONThe Intrinsically Safe Modular Accesory System Series I90 (or I90M.A.S.) is designed to provide a wide choice of valve positionfeedback

Strany 10 - Worcester Controls

II.INSTALLATIONA. MOUNTING INSTRUCTIONS1. Refer to Figure 1. The Series I90 is designed to be mountedin-line with the major axis of the actuator. The

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4. Cut the tubing provided to as short a length as possible thatwill still reach comfortably from the Series I90 unit to theactuator. On double-acting

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c. Check to see that the shaft seal has been installed asshown in Figure 6.CAUTIONS: When assembling cover to base be sure wiresare away from any rota

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j. The M.A.S. uses a standard O-ring to achieve bothWatertight (TYPE 4) and Explosion-proof (TYPE 7)ratings. Refer to Figure 8.k. Refer to figure 9. T

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3. TROUBLESHOOTINGPROBLEM POSSIBLE CAUSE(S) SOLUTIONShaft binds Cover not centered Loosen cover screws andallow cover to center onshaft. Retighten cov

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1. ASSEMBLY (Refer to Figure 13)a. SINGLE-ACTING OR DOUBLE-ACTING INTRINSICALLYSAFE ON/OFF TYPENOTE: Where lubrication is required, Vaseline or other

Strany 16

2. WIRINGNOTE: All wiring is to be run smoothly and neatly and awayfrom any rotating parts and away from the base/cover flangejoint, using wire ties i

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