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Worcester Controls
WCAIM2053
(Part 19504)
Pulsair Loop-Powered Positioner
Modular Accessory System (Series I90/L90)
Installation, Operation and Maintenance Instructions
I. Introduction...........................................................................................................................................2
II. Installation............................................................................................................................................4
A. Mounting Instructions .....................................................................................................................4
B. Air Connections ...............................................................................................................................5
C. Wiring Connections .........................................................................................................................6
III. Operating and Maintenance Instructions.............................................................................................6
A. Positioner.........................................................................................................................................6
1. Positioner Specifications and Technical Data ..............................................................................6
2. Environmental Considerations .....................................................................................................7
3. Electronic Circuit Board Basics....................................................................................................7
4. Calibration ...................................................................................................................................9
5. Recalibration..............................................................................................................................10
6. Operating Function Settings ......................................................................................................10
7. Wiring Diagrams and Fail Open Modifications Table .................................................................12
8. Troubleshooting.........................................................................................................................13
9. Circuit Board Replacement ........................................................................................................13
B. Housing Assembly.........................................................................................................................14
1. Cover .........................................................................................................................................14
2. Base...........................................................................................................................................14
3. Troubleshooting.........................................................................................................................15
C. Piezo Valve Block...........................................................................................................................16
1. Assembly...................................................................................................................................16
2. Wiring........................................................................................................................................17
3. Operation...................................................................................................................................18
4. Troubleshooting.........................................................................................................................18
D. Switch Options ..............................................................................................................................18
1. Assembly...................................................................................................................................18
2. Cams .........................................................................................................................................19
3. Wiring........................................................................................................................................19
4. Operation...................................................................................................................................19
5. Troubleshooting.........................................................................................................................19
E. Feedback Potentiometer and Potentiometer Options .....................................................................20
1. Assembly...................................................................................................................................20
2. Wiring........................................................................................................................................20
3. Troubleshooting Potentiometer..................................................................................................21
F. 4-20 mA Output Transmitter Option ...............................................................................................21
1. Assembly...................................................................................................................................21
2. Wiring........................................................................................................................................21
3. Calibration .................................................................................................................................22
4. Troubleshooting.........................................................................................................................22
G. Radio Frequency Interference (RFI) Filter......................................................................................23
1. Installation and Wiring...............................................................................................................23
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Shrnutí obsahu

Strany 1 - WCAIM2053

Worcester ControlsWCAIM2053(Part 19504)Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90)Installation, Operation and Maintenanc

Strany 2 - I. INTRODUCTION

10 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053procedure again. If the unit will still not calibrate,then there

Strany 3

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 11Name Purpose of Function1. “YFct” This function tells the posit

Strany 4 - II. INSTALLATION

12 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053Name Purpose of Function10. ”Ydir” This function tells the posi

Strany 5

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 138. TROUBLESHOOTINGIf the unit does not appear to be functioning

Strany 6 - INSTRUCTIONS

14 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053B. HOUSING ASSEMBLYThe housing consists of the base, cover, shaf

Strany 7

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 15h. Plug (1) " NPT and (1) " NPT air connection ports

Strany 8

16 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053C. PIEZO VALVE BLOCKThe Worcester/McCANNA Pulsair Series I90/L90

Strany 9

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 17pins that drop into place when the unit is properlyaligned. Whil

Strany 10 - Worcester Controls

3. OPERATIONThe piezo valves are controlled by the positioner circuitry. Thevalve block contains two separate valves. One allows air toenter the actua

Strany 11

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 192. Assemble the switches and adjustment plate to thebaseplate (i

Strany 12

2 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053I. INTRODUCTIONPulsair Loop-Powered Positioner Modular Accessory

Strany 13

20 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053E. FEEDBACK POTENTIOMETER AND POTENTIOMETER OPTIONSThe Pulsair I

Strany 14

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 21IMPORTANT: Shielded cable must be used for each intrinsically sa

Strany 15

22 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053b. Loop Voltage SelectionThe jumpers on the circuit board must b

Strany 16

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 234. TROUBLESHOOTINGProblem Possible Cause(s) SolutionIndicates G

Strany 17

Flow Control DivisionWorcester ControlsFlowserve Corporation has established industry leadership in the design and manufacture of its products. When p

Strany 18

M.A.S. Model: The M.A.S. product code is marked on the nameplateas the M.A.S. model number, with the exception of the voltage rating(if any) and Produ

Strany 19

4 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053II. INSTALLATIONA. MOUNTING INSTRUCTIONS1. Refer to Figure 1. The

Strany 20

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 5B. AIR CONNECTIONSIMPORTANT: Use industrial air (or other non-cor

Strany 21

6 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053C. WIRING CONNECTIONS1. Connect 4-20 mA signal to terminals 1 and

Strany 22

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 7The Pulsair Loop-Powered positioner board 4-20 mA signalinput cir

Strany 23

8 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) WCAIM2053The Pulsair Loop-Powered Positioner M.A.S. as providedby Flowserv

Strany 24

WCAIM2053 Pulsair Loop-Powered Positioner Modular Accessory System (Series I90/L90) 94. CALIBRATIONa. Input SignalThe 4 to 20 milliamp input signal is

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