Flowserve QX Limitorque Uživatelský manuál

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Experience In Motion
Maintenance
and Spare Parts
Limitorque QX
Electronic Actuator
FCD LMENIM3314-00 - 5/11
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Strany 1 - Limitorque QX

Experience In MotionMaintenanceand Spare PartsLimitorque QXElectronic ActuatorFCD LMENIM3314-00 - 5/11

Strany 2 - Contents

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11102.1 QX Actuator Subassembly ComponentsTable 2.1 - Typical QX Actuator SubassemblyItem Num

Strany 3

11Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com2.1.3 Unit WeightsTable 2.2 - QX Unit WeightsUnit lb. kgQX-1 40 18QX-2 42 19

Strany 4

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11122.3 Maintenance2.3.1 Recommended MaintenanceUnder normal operating conditions, the QX is

Strany 5

13Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comFigure 2.4 - QX Oil fill /Plug Locations (QX-1 thru 5)2.3.3 O-Ring and Lubric

Strany 6

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11142.5.2 Return ProcedureWhen parts are identified for warranty or other component replacemen

Strany 7 - Introduction

15Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com3 Remove Actuator from Mounting Adapter3.1 Actuator Removal with Typ

Strany 8 - QXM-multi-turn actuators

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1116Table 3.1 Torque Nut, F/FA-05 and -07, QX-1 & 2 and F/FA-10, QX-1 thru 5ITEM NUMBER D

Strany 9 - QX Actuator Subassembly

17Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comStep 6Reconnect incoming power leads L1, L2, L3, and control wiring to the te

Strany 10 - 2.1.2 Storage

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1118Table 3.3 - Optional Thrust Base SubassemblyITEM NUMBER DESCRIPTION QTY.10-1 HOUSING, THR

Strany 11 - 2.2 Product Identification

19Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comNOTE: Two procedure options are available for removing the actuator and the t

Strany 12 - 2.3 Maintenance

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/112Contents1 Introduction 71.1 Premise 71.2 Procedure Emphasis 71.3 Important Notes and W

Strany 13 - 2.5.1 Replacement Parts

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1120STEP 9c WARNING: Hazardous Voltage! Turn off all power sources before rewiring incomin

Strany 14 - 2.5 Screw Preload (Torque)

21Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4 Mechanical Assemblies4.1 Motor subassembly. QX-1 thru 5.NOTE: Proper motor

Strany 15 - Mounting Adapter

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11224.1.1 Motor subassembly Removal. QX-1 thru 5.Step 1c WARNING: Hazardous Voltage! Turn o

Strany 16 - 16-7 TORQUE NUT 1

23Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.1.2 Motor subassembly Remounting. QX-1 thru 5.Step 1c WARNING: Hazardous

Strany 17

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11244.2 Handwheel cover subassembly, QX-1 thru 5.NOTE: Sections 4.2 – 4.8 require the actuato

Strany 18 - 3.2.3 Thrust base remounting

25Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com Table 4.4 - Handwheel Cover Subassembly Item 10. QX -1 & 2ITEM NUMBER D

Strany 19

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1126Figure 4.6 - Handwheel Cover Subassembly, Item 10. QX-3 thru 5Table 4.6 - Handwheel Subas

Strany 20

27Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.2.2 Handwheel Cover Assembly RemountingStep 1Lightly lubricate ‘O’-ring (#1

Strany 21 - Mechanical Assemblies

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1128Table 4.8 - Motor Cartridge Subassembly, Item 5ITEM NUMBER DESCRIPTION QTY.5-1 BUSHING 15

Strany 22

29Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.4 Gearing and Clutching.NOTE: Sections 4.2 – 4.8 require the actuator to be

Strany 23

3Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.7.1 Worm Shaft Assembly Removal 384.7.2 Worm Shaft Assembly Replacement 38

Strany 24 - 13-3 SOCKET HEAD CAP SCREW 3

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1130 Table 4.10 - Gearing and clutching, QX-3 thru 5ITEM NUMBER DESCRIPTION QTY.6 CLUTCH SHAF

Strany 25

31Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com 4.4.1 Gearing and Clutching Removal.c WARNING: Potential to operate while

Strany 26

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1132Figure 4.12 - Clutch Shaft Subassembly, Item 6. QX-1 & 2 Table 4.12 - Clutch Shaft Su

Strany 27

33Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comTable 4.13 - Clutch Shaft Subassembly Item 7ITEM NUMBER DESCRIPTION QTY.7-1 C

Strany 28

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1134Figure 4.15 - Clutch Fork Shaft Remounting Step 5, Declutch lever and spring return assem

Strany 29 - 4.4 Gearing and Clutching

35Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.5 Pipe PlugNOTE: Sections 4.2 – 4.8 require the actuator to be removed from

Strany 30

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1136Table 4.15 Baseplate F/FA-10 QX-1 & 2, F/FA-12 & 14 QX-3 thru 5ITEM NUMBER DESCRI

Strany 31

37Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.6.2 Baseplate Remounting.Step 1Lightly lubricate ‘Q’-ring (#3-2) and instal

Strany 32

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1138Figure 4.20 - Worm Shaft 4.7.1 Worm Shaft Assembly Removal.Step 1c WARNING: Potential t

Strany 33

39Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comNOTE: Drive sleeve assembly must be removed before inserting washer (#1-8) an

Strany 34

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1148 Spares and Replacement Parts 758.1 Guidelines for Recommended Spare Parts 758.1.1 Wea

Strany 35 - 4.6 Baseplate

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11404.8 Drive Sleeve, Stops and Encoder Shaft AssembliesNOTE: Sections 4.2 – 4.8 require the

Strany 36 - QX-1 & 2 Baseplate shown

41Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.8.1 Drive Sleeve, Mechanical Stops, Encoder Shaft Removal.NOTE: Baseplate (

Strany 37 - 4.7 Worm Shaft Assembly

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1142NOTE: Bushing (#1-2) is pressed on to housing. If bushing and/or housing is damaged a sub

Strany 38

43Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.9 Optional Baseplate Assembly, F/FA-05 & -07 QX-1 & 2, F/FA-10 QX-3

Strany 39

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11444.10 Torque Nut.Table 4.21 - Torque nut, F/FA-10, QX-1 & 2 and F/FA-12 and -14, QX-1

Strany 40

45Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.10.1 Optional Small Baseplate Removal.Step 1QX-1 & 2, F/FA-10 and QX-3

Strany 41

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11464.11.1 Optional Thrust Base Assembly Removal.Step 1Remove the four (4) screws (# ) and re

Strany 42

47Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com4.11.2 Thrust Base Remounting.Step 1Place QX torque nut (#16-10) into unit dr

Strany 43

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11485 Encoder Assemblies5.1 Encoder 90 Degree Unit Removal. QX-1 thru 5Table 5.1 - 90º Encode

Strany 44 - 4.10 Torque Nut

49Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comTable 5.2 - Encoder Subassembly, Item 14-1ITEM NUMBER DESCRIPTION QTY.1 ENCOD

Strany 45

5Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comFigure 4.28 Optional Thrust Base Subassembly 46Figure 5.1 90º Encoder Assembl

Strany 46

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11505.2 Multi Turn Encoder. QXM-1 thru 5, all RPMs Table - 5.3 Multi-Turn Encoder AssemblyITE

Strany 47

51Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comNOTE: For the 20 turn encoder assembly the slots in the big gear must be alig

Strany 48 - Encoder Assemblies

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1152Figure 5.6 - 20-Turn Spur Gear Subassembly (Item 17-2)5.2.2 Multi Turn Encoder Remounting

Strany 49

53Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comNote: The encoder rotor can only be mated to the encoder shaft in one positio

Strany 50

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11546 Electronic Assemblies6.1 Terminal CoverTable 6.1 - Terminal Cover AssemblyITEM NUMBER D

Strany 51

55Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comTable 6.2 - Terminal Cover SubassemblyITEM NUMBER DESCRIPTION QTY.8-12 TERMI

Strany 52

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1156Figure 6.3 - Controls Cover Assembly 6.2.1 Controls Cover RemovalStep 1Using a M6 hex key

Strany 53

57Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comFigure 6.4 - Controls Cover Subassembly6.2.2 Controls Cover Subassembly Remou

Strany 54 - Electronic Assemblies

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1158Figure 6.5 - Control Module Assembly 6.3.1 Control Module RemovalStep 1Using a M3 hex key

Strany 55 - 6.2 Controls Cover

59Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comFigure 6.6 - Low Voltage (Less than 250 VAC) Control Module SubassemblyTable

Strany 56 - 6.2.1 Controls Cover Removal

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/116Table 4.10 Gearing and Clutching, QX-3 thru 5 30Table 4.11 Clutch Shaft Subassembly, Item

Strany 57 - 6.3 Control Modules

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1160Table 6.8 - DCV Control Module SubassemblyITEM NUMBER DESCRIPTION QTY.1 FLAT WASHER 12 HE

Strany 58 - 6.3.1 Control Module Removal

61Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com6.3.3 Control Module RemountingStep 1Position the controls module subassembly

Strany 59

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1162Figure 6.10 - Terminal Blockm Assembly6.4.1 Terminal Block ShieldFigure 6.11 - Terminal B

Strany 60

63Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comA shield must be installed on the last board fitting between the last option b

Strany 61 - 6.4 Terminal Block

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1164Connect to the control cover using four (4) M4x40pan head screws. Ensure that primary bo

Strany 62 - 6.5.1 Installation

65Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comInstallation with option boards:1. Move JP1 jumper to the ‘NORM’ position2.

Strany 63

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1166STEP 12 – ALIGNMENT OF OPTION BOARDS INTO LCS/MAIN BOARDLine up screw sockets and stack t

Strany 64

67Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comTable 6.11 - Screw Part NumbersBOARD DESCRIPTION SCREW PART NUMBER

Strany 65

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11686.6.1 Optional Transformer Removalc WARNING: Hazardous Voltage! Turn off all power sour

Strany 66 - 

69Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com6.6.2 Optional Transformer RemountingStep 1Position optional transformer asse

Strany 67 - 6.6 Optional Transformer

7Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com1 Introduction1.1 PremiseThe Flowserve Limitorque QX actuator components are s

Strany 68

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11707 Electronic Wiring (Cabling)7.1 AC Low Voltage Wiring (Cabling) Quick Reference Guide fo

Strany 69

71Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com7.1.2 AC Low Voltage Module (Version 2).Figure 7.2 is a diagram that shows wi

Strany 70 - Electronic Wiring (Cabling)

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1172Figure 7.4 - High Voltage QX Unit WiringNOTE: Check to make sure the toroid transformer h

Strany 71 - 7.2.1 High Voltage Module

73Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com7.3.1 Optional Transformer Harness Wiring Used With Low Voltage Control Modul

Strany 72

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1174Figure 7.9 - Optional Transformer Harness Connector to Wire Position per Supply Voltage T

Strany 73

75Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com8 Spares and Replacement Parts8.1 Guidelines for Recommended Spare Part

Strany 74

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11768.2 Recommended Spare Parts for QX Actuators8.2.1 Commissioning and StartupNo additional

Strany 75 - Replacement Parts

77Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com8.3 Other ConcernsThere are other unique application requirements that may re

Strany 76 - 8.2.4 Severe Duty

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11789 Regulatory Information9.1 Declaration of ConformityApplication of Council Directive(s)2

Strany 77 - 8.3 Other Concerns

79Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comEMC - Electromagnetic Compatibility (EMC) and Electromagnetic Interference (E

Strany 78 - Regulatory Information

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/118c WARNING: Refers to personal safety. Alerts the user to potential danger. Failure to fol

Strany 79 - Notified Body

Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/1180Euro HouseAbex RoadNewburyBerkshire, RG14 5EYEnglandType & Description of EquipmentVa

Strany 80

81Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.comConfirm, in accordance with the requirements of clause 1.2.7 of the Essential

Strany 81

flowserve.comTo find your local Flowserve representative, visit www.flowserve.com, www.limitorque.com or call USA 1 800 225 6989Flowserve CorporationF

Strany 82

9Limitorque QX Electronic Actuator FCD LMENIM3314-00 – 5/11flowserve.com2 QX Actuator SubassemblyFigure 2.1 - Typical QX ActuatorNOTE: QX-1 and 2 90°

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