Flowserve Valtek StarPac 1 Intelligent Control Systems Uživatelský manuál stáhnout pdf

41-1Valtek No. 125694

GENERAL INFORMATION

The following instructions are designed to assist in

unpacking, installing and performing maintenance as

required on Valtek

StarPac

Intelligent Control Sys-

tems. Product users and maintenance personnel should

thoroughly review this bulletin prior to installing, operat-

ing, or performing any maintenance on the valve.

More detailed installation, maintenance and opera-

tion instructions are included in the StarPac manual;

refer to it when more information is needed.

Separate Flowserve Installation, Operation and Main-

tenance (IOM) manuals cover the valve (IOM 1 or IOM

27), actuator (IOM 2 or IOM 31) and positioner (IOM 45)

portions of the system and other accessories. Refer to

the appropriate instructions when this information is

needed.

To avoid possible injury to personnel or dam-

age to valve parts, WARNING and CAUTION

notes must be strictly adhered to. Modifying

this product, substituting non-factory parts, or

inferior parts, or using maintenance procedures

other than outlined could drastically affect per-

formance and be hazardous to personnel and

equipment, and may void existing warranties.

WARNING: Standard industry safety practices

must be adhered to when working on this, or any

other, process control product. Specifically,

personal protective and lifting devices must be

used as warranted.

Unpacking

1. While unpacking the StarPac system, check the

packing list against the materials received. Lists

describing the system and accessories are in-

cluded in each shipping container.

2. When lifting the system from the shipping con-

tainer, position lifting straps to avoid damage to

tubing and mounted accessories. Valves up through

6-inches may be lifted by the actuator lifting ring.

On larger systems, lift unit using lifting straps or

hooks through the yoke legs and outer end of body.

WARNING: When lifting a valve/actuator as-

sembly with lifting straps, be aware the center

of gravity may be above the lifting point. There-

fore, support must be given to prevent the

valve/actuator from rotating. Failure to do so

can cause serious injury to personnel or dam-

age to nearby equipment.

3. In the event of shipping damage, contact the ship-

per immediately.

4. Should any problem arise, contact a Flowserve

representative.

INSTALLATION

Valve Installation

The StarPac Intelligent Control System valve is in-

stalled in the same manner as a conventional control

valve and according to industry standards. Refer to the

appropriate valve installation, operation, maintenance

instructions for proper installation procedures.

If the StarPac system is being installed in an insulated

process line, do not place more than four inches of

insulation around the StarPac pressure or temperature

sensors; otherwise the sensors may not operate

properly. In addition, NEVER insulate the StarPac

electronics assembly or remote-mounted temperature/

pressure sensors (when used).

CAUTION: Do not insulate the StarPac electronics

housing or remote-mounted pressure or tempera-

ture sensors; otherwise excessive heat may build

up and affect operation.

Valtek StarPac Intelligent

Control Systems

1 2 3 4 5 6 ... 27 28

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Strany 1 - Control Systems

41-1Valtek No. 125694GENERAL INFORMATIONThe following instructions are designed to assist inunpacking, installing and performing maintenance asrequire

Strany 2 - Valtek StarPac

41-10 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Procedure for Upgrading to StarPac NTPrior to making this upgrade, make su

Strany 3 - Wiring The StarPac System

41-11Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611them into the standoffs and hold the board in place.The board is properly s

Strany 4

41-12 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611SYSTEM MAINTENANCEFlowserve recommends that the StarPac system cali-bratio

Strany 5

41-13Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Pressure Sensor ReplacementStandard StarPac pressure sensors are installedd

Strany 6 - Resistor Setting

41-14 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 86115. Loosen the conduit nuts containing the tempera-ture sensor wire. Remov

Strany 7

41-15Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Figure 15: Thermocouple Installation SetscrewThree-wire positionsensor c

Strany 8 - Figure 9:

41-16 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 86118. Attach the I/P cable wires to the two-screw terminalblock marked '

Strany 9 - Local RS-485 Connector

41-17Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611housing base, being careful to connect the two air-pressure connections and

Strany 10 - Upgrade Instruction

41-18 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 861111. Replace the protective shroud over the board as-sembly, aligning the w

Strany 11

41-19Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Figure 16: Exploded ViewItem Description1. Large cap2. Glass cap3. Retainin

Strany 12 - Position Feedback System

41-2 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611one of the isolation points fail. Therefore, care must betaken to ensure t

Strany 13 - Figure 12: Board Removal

41-20 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611.oNmetI noitpircseD ytitnauQ5 swercskcatscinortcelE 36 gnihsuB 17 duorhS 1

Strany 14 - (Model SPxx)

41-21Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Kit 4 - Kalrez O-ring Replacement KitPart No. 10061113Item No. Description

Strany 15

41-22 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Kit 7 - Remote Mount Pressure Sensor Hardware KitPart No. 10061025Item No.

Strany 16

41-23Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Kit 17 - Pressure Sensor Adaptor KitPart No. 10203061Description QuantityPT

Strany 17 - EPROM Replacement

41-24 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 86112322234567891810161543145613181718341920211112Boss onvalve body4334Item De

Strany 18

41-25Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Item Description1. Two-pin connector2. Temperature probe3. Tubing, 0.035 wa

Strany 19 - Figure 16: Exploded View

41-26 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Figure 20: Sensor Troubleshooting Chart

Strany 20 - StarPac Spare Parts Kits

41-27Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Failure Probable Cause Corrective ActionLocal display not on 1. 24 VDC not

Strany 21 - Pressure Sensor Gasket Kits

Strany 22 - Temperature Probe Kits

41-3Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Wiring The StarPac SystemAll electrical connections must be done according t

Strany 23

41-4 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Signal Positive NegativeTerm. No. Term. N o.24 VDC power 1 2Valve command s

Strany 24

41-5Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611System Default ConfigurationsStarPac systems are shipped from the factory re

Strany 25

41-6 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Table III: Address Dip Switch SettingsSwitch no. on address block1 = up = o

Strany 26

41-7Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Table IV: Protocol Dip Switch SettingsSwitch Label Description0 Reset (halt

Strany 27

41-8 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611the embedded software program on the StarPac sys-tem to stop abnormal opera

Strany 28

41-9Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Figure 10: Local RS-485 Connector3. Perform the desired actions as described

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