Flowserve Valtek FlowTop General Service Control Valve Uživatelský manuál

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Valtek No. 185063 60-1
ing instruction, product documentation or on the
product itself) is essential, in order to avoid faults,
which in themselves might directly or indirectly cause
severe personal injury or property damage.
GENERAL INFORMATION
The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on FlowTop general service control valves.
Product users and maintenance personnel should thor-
oughly review this bulletin prior to installing, calibrating,
operating, troubleshooting or performing any mainte-
nance on the valve or actuator. Separate instructions
cover additional features such as positioners, solenoid
valves, limit switches, etc.
To avoid possible injury to personnel or dam-
age to valve parts, WARNING and CAUTION
notes must be strictly followed. Modifying this
product, substituting non-factory parts or us-
ing maintenance procedures other than out-
lined could drastically affect performance and
be hazardous to personnel and equipment and
may void existing warranties.
CAUTION: The FlowTop is a general service, light-
duty valve and is not intended for severe ser-
vice applications such as cavitation, flashing or
extreme noise levels. Refer to the FlowTop Con-
trol Valves technical bulletin for application
guidelines and other limitations.
WARNING: Standard industry safety practices
must be followed when working on this or any
other process-control product. Specifically, per-
sonal protection and lifting devices must be used
as warranted.
NOTE: Selecting the proper fastener material is the
responsibility of the user. Typically, the supplier does
not know the valve service conditions or environment.
The user therefore must consider the material’s
resistance to stress corrosion cracking in addition
to general corrosion. As with any mechanical
equipment, periodic inspection and maintenance
is required.
TERMS CONCERNING SAFETY
The safety terms DANGER, WARNING, CAUTION and
NOTE are used in these instructions to highlight par-
ticular dangers and/or to provide additional information
on aspects that may not be readily apparent.
DANGER: indicates that death, severe personal
injury and/or substantial property damage will
occur if proper precautions are not taken.
WARNING: indicates that death, severe personal
injury and/or substantial property damage can
occur if proper precautions are not taken.
CAUTION: indicates that minor personal injury
and/or property damage can occur if proper pre-
cautions are not taken.
NOTE:
indicates and provides additional technical
information, which may not be very obvious even to
qualified personnel. Compliance with other, not par-
ticularly emphasized notes, with regard to transport,
assembly, operation and maintenance and with re-
gard to technical documentation (e.g., in the operat-
Table of Contents
General Information ............................................. 1
Unpacking ............................................................ 2
Valve Installation.................................................. 2
Preventive Valve Maintenance ............................ 2
Overhauling Procedure ....................................... 3
Actuator Removal ............................................ 3
Mounting Actuator ........................................... 3
Replacing Plug ................................................ 4
Replacing Seat Ring........................................ 5
Packing Replacement...................................... 5
Reversing Single Actuator Action .................. 12
Actuator Service ................................................ 12
Diaphragm Replacement............................... 12
Stem Seal Assembly Replacement ............... 12
Actuator Mounting ............................................. 12
Air Supply .......................................................... 15
Troubleshooting, Actuator/Valve ........................ 15
FlowTop General Service
Control Valves
IM049 FlowTop IOM.p65 2/10/03, 12:34 PM1
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1 2 3 4 5 6 ... 15 16

Shrnutí obsahu

Strany 1 - Control Valves

Valtek No. 185063 60-1ing instruction, product documentation or on theproduct itself) is essential, in order to avoid faults,which in themselves might

Strany 2 - Installation

60-10 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Reversing Actuator Action1. Remove actuator from valve body (

Strany 3 - Actuator removal

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 60-11Figure 12: FlowAct,spring opens (air-to-close/fail-open)Figure 13: FlowAct,

Strany 4 - Replacing Plug Procedure

60-12 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611335, 336337258202231326229, 230257273271275203 35133734834922

Strany 5 - Replacing

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 60-13Figure 16: Bellow 2 inches and smaller (shown with a Silent Pac Low Noise B

Strany 6 - Figure 5: Graphite Ring

60-14 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Nut, Packing Box(Item No. 117)Figure 17: Bellow 3-4 inchesStu

Strany 7 - Environmental Packing

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 60-15Troubleshooting FlowTop Control ValvesProblem Probable Cause Corrective Act

Strany 8

Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserveproduct

Strany 9 - Table VII: Parts List

60-2 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611NOTE: The air supply should conform to ISA 7.0.01.See specific

Strany 10 - ACTUATOR MOUNTING

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 60-3Mounting actuator on valve1. Determine the stroke length of the valve,0.79-i

Strany 11 - Figure 13: FlowAct

60-4 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Lapping the seat (not required)Lapping the seat is not require

Strany 12 - Table VIII: Parts List

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 60-5noitpircseDrebmuNtraPmetSmm21,hcnerW17185101metSmm61,hcnerW27185101metSmm21,

Strany 13

60-6 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Figure 5: Graphite RingGland Flange Stud(Item No. 109)Gland Fl

Strany 14 - Figure 17: Bellow 3-4 inches

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 60-7Figure 9: Graphite Ring Bellows BonnetHexagonal Nut(Item No. 117)Washer(Item

Strany 15 - Air Supply Connection

60-8 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Figure 10: FlowTop General Service Control ValveNOTE: Item num

Strany 16

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 60-9582055108131303234335093-995984011616414260113106511711213811711280889093-99

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